Are you looking for the most cost effective, highly efficient and Eco-friendly furnace?
Our Profitherm PRO-III-AL furnaces have the capability to melt pre-alloyed ingots and foundry returns and additional continuous melting and blending with machining chips. The combined melting process will provide clean quality molten metal on demand for casting cells, with very low metal loss and with the correct temperature uniformity and alloy composition always.
We offer a new concept in energy efﬁcient melting and holding with material saving technology that pays-off your investment within ONE year.
- Unparalleled energy efficiency and metal yield
- Energy savings till 70% compared to standard furnaces
- < 1% melt Loss
- Tapped temperature control to +/-6°C
- Highest metal quality with much lower gas inclusion levels
- Highest level of pureness, all dirt inclusions stay in the melting oven
- Mass volume melting technology brought beside your die casting machine
- Immediately re-melting of scrap
- The new industry standard for aluminium melting/holding for die casters
The potential for energy and cost savings suggested by the Computer modelling simulations has been conﬁrmed in foundry trials and show that our Profitherm PRO-III-AL furnaces offer signiﬁcant energy savings and reductions in CO emissions compared to conventional furnaces.
This is why our developers are constantly working on new cost-saving technologies. For example, a holistic analysis of furnace body, fire-proof lining and burner design allowed the efficiency of the Profitherm PRO-III-AL to be improved even further. Reduced energy consumption, maximum material yield, low wear, simplified lining concept: the Profitherm product line offers unique advantages for efficient production.
The most important factor leading to increased costs in liquid aluminum manufacturing is metal loss in the melting process. According to tests in real foundry environments, our newly designed furnaces can melt over 99% of raw material into liquid metal during the casting process where the industry average is 93-97%
|Melting capacity (KG / H)||100||150||200||250||350||500|
|Retention capacity (KG)||500||500||600||900||1050||1500|
|Melting burner (Kcal / h)||120 000||120 000||150 000||200 000||200 000||300 000|
|Holding burner (Kcal / h)||120 000||120 000||150 000||200 000||200 000||300 000|
|3 measurement points PID-OFF interlock control|
|Gas flow rate (m 3 / H)||30||30||30||40||50||60|
|Gas pressure (Kpa)||5<>7|
|Compressed air pressure (Mpa)||0.5|
|Molten Aluminum Temperature Accuracy||± 5 ℃||± 5 ℃||± 5 ℃||± 5 ℃||± 5 ℃||± 5 ℃|
|Aluminum material burning rate||<1.5%||<1.5%||<1.5%||<1.5%||<1.5%||<1.5%|
The need to match global production costs is one priority for die-casters; the requirement to control and reduce their environmental impact is another one, and the two are not always compatible.
Combining this two targets on an optimal way, that is the promise we make with the introduction of ours new Green Line energy-efficient diecasting furnaces.
West Europe :
Call +32 475.736.351 - Patrick (Nederlands, Français, English, Deutsch )
East Europe :
Call +40 722.346.170 - Cézar (English, Français, Română)
or call +40 755.088.805 - Catalin (English, Română)